Jim Beam Bottle Hitchhiker Packaging

Jim Beam Bottle Hitchhiker Packaging

CASE STUDIES

 

Jim Beam Bottle Hitchhiker Packaging

Overview

 

ADM partnered with Wynalda Packaging to design a bottle hitchhiker for Jim Beam, one of the world’s most iconic bourbon whiskey brands. The hitchhiker hung from the neck of their 1.75-liter bourbon whiskey bottle and held a collapsible cooler as a promotional gift. This eye-catching packaging not only stood out on the crowded liquor aisle but also incentivized purchases by offering customers a free, practical gift with every bottle.

FEATURES

SPECIALTY COATINGS

STRUCTURAL DESIGN

DURABILITY

Structure & Materials

 

The hitchhiker was engineered as a straight tuck carton with a fifth-panel hang tab designed to securely attach the box to the bottle’s neck. Constructed from 24pt SBS, the packaging offered the strength and durability required to support the weight of the cooler, ensuring the hitchhiker remained intact throughout shipping and handling.

 

 

Printing & Coating

 

For additional promotional purposes, the hitchhiker was printed using four-color process. An overall gloss coating was applied for a sleek, polished look, while a spot dull varnish provided subtle contrast, accentuating specific details in the design. This combination of finishes elevated the overall presentation, reinforcing Jim Beam’s premium image.

Conclusion

 

This smart packaging solution allowed Jim Beam to include a substantial promotional item without significantly increasing the footprint of their packaging. The compact design takes up roughly the same space as the bottle alone—both in transit and on the shelf—yet adds considerable value to their product and enhances the consumer experience.

By combining strategic design, durable construction, and expert printing, we helped Jim Beam captivate consumers and drive sales in a competitive market.

Planning a limited-edition release or seasonal gift promo? Let’s design packaging that grabs attention and leaves a lasting impression. Get in touch with us today.

 

Hornitos Tequila Folding Carton Gift Packaging

Hornitos Tequila Folding Carton Gift Packaging

CASE STUDIES

Hornitos Tequila Folding Carton Gift Packaging

Overview

 

ADM partnered with Wynalda Packaging to develop a limited-edition margarita gift set for Hornitos Tequila, featuring a 750ml bottle of Plata tequila and a branded margarita glass.

As part of the Hornitos “Artist Edition” series, the packaging needed to showcase original artwork from a real artist while delivering durability, protection, and a premium shelf presence.

FEATURES

SPECIALTY COATINGS

FLUORESCENT INK

DURABILITY

Structure & Materials

 

To ensure strength and stability, we used 28pt SFI®-certified SBS, designed with a reinforced auto-lock bottom and double tuck closure. A gusset tuck with a tongue lock created clean, rolled edges and strong, secure corners.

Dual window cut-outs were added to highlight the tequila bottle and glass within. For internal protection, we engineered a custom insert made from 12pt SFI®-certified SBS laminated to E-flute, providing both product security and a premium appearance.

 

 

 

Printing & Finishing

 

The exterior of the box was printed with four-color process, plus a fluorescent yellow PMS color and Hornitos’ signature green PMS color for vibrant branding.

To elevate the tactile experience, we applied a combination of specialty coatings, including a dull varnish, spot gloss UV, and a reticulating coating, creating rich texture contrasts.

The interior insert was printed with a single PMS color and finished with a matte varnish for a clean, complementary look.

 

Conclusion

 

The final packaging successfully combined strength, style, and artistry, bringing the “Artist Edition” vision to life with a bold, gift-worthy presentation that celebrates both the product and the creative spirit behind it.

Planning a limited-edition release or seasonal gift promo? Let’s design packaging that grabs attention and leaves a lasting impression. 

Get in touch with us today.

 

 

Knob Creek Whiskey Rigid Gift Packaging

Knob Creek Whiskey Rigid Gift Packaging

CASE STUDIES

 

Knob Creek Whiskey Rigid Gift Packaging

Overview

 

Knob Creek needed packaging for a new gift set, which included a bottle of their Kentucky Straight Bourbon Whiskey and two signature whiskey glasses.

The packaging needed to be durable enough to support the weight of these items while also allowing the contents to be displayed attractively.

FEATURES

WINDOWING

SUSTAINABILITY

DURABILITY

Structure & Materials

 

To meet these requirements, we collaborated with ADM Group to design a telescoping rigid box featuring three window cut-outs to showcase the products inside. Additionally, the box included a laminated corrugate insert to securely hold each item in place, preventing them from colliding during transport.

 

The rigid box was constructed from a 50pt kraft chipboard, wrapped in an 80lb label stock printed sheet for a premium finish. The insert was made from E flute laminated with 12pt SBS, ensuring both strength and a refined appearance. In alignment with Knob Creek’s commitment to sustainability, all materials used were FSC®-certified and recyclable. (FSC® C149826)

 

 

Printing & Coating

We produced two versions of this box. In 2023, we printed the box with a custom green color paired with a gold PMS color and four-color process printing.

The following year, we updated the design, replacing the custom green with a sleek custom black.

Both versions were coated with a dull varnish for a sophisticated matte finish, complemented by spot gloss on the gold elements to add a little bit of shine.

Results

 

The final packaging solution was both aesthetically pleasing and highly functional. The combination of durable materials, thoughtful design, custom colors, and specialty coatings ensured that the packaging not only protected and displayed the contents but also enhanced the overall brand experience.

Talk with a packaging expert to learn how you can optimize your product packaging for both aesthetics and functionality.

 

Don Julio Custom Box Sleeves

Don Julio Custom Box Sleeves

CASE STUDIES

 

Don Julio Custom Box Sleeves

Project Overview

 

Don Julio sought to enhance their 1942 tequila bottles for the holiday season with elegant custom box sleeves, creating a special edition look perfect for gifting. Wynalda collaborated with ADM Group to develop three distinctive sleeve designs, each bearing festive messages: “Happy Holidays,” “Congratulations,” and “Happy New Year.”

 

FEATURES

EMBOSSING

FOIL STAMPING

DURABILITY

Structure & Materials

We designed a tall, slim o-sleeve tailored to fit around the slender boxes of the tequila bottles. We selected a 24pt SUS board for its durability and premium look and feel.

Printing & Coating

The sleeves were printed using two hits of a custom brown ink, ensuring rich, consistent color. To protect the sleeves from rubbing, we applied an overall gloss coating, followed by a dull varnish. By using this combination of coatings, we were able to achieve much better rub test results, while maintaining a luxurious appearance and tactile quality.

 

 

 

Embellishments

This project incorporated some complex, yet rewarding embellishments. We used hot foil to add the text and logo to the sleeve, followed by sculpted embossing to create a striking 3D effect. The challenging aspect of this design was that the embossed elements ran across the scores of the sleeve. In order to create the desired effect without affecting the crease lines, we carefully tapered the embossing at the scores.

 

Results

The holiday sleeves transformed the Don Julio 1942 tequila bottles into exquisite, gift-ready pieces. The combination of custom ink, sophisticated coatings, gold foil, and meticulous embossing created a stunning visual impact, enhancing the premium feel of the product.

Planning a limited-edition release or seasonal gift promo? Let’s design packaging that grabs attention and leaves a lasting impression. Get in touch with us today.