Jim Beam Bottle Hitchhiker Packaging

Jim Beam Bottle Hitchhiker Packaging

CASE STUDIES

 

Jim Beam Bottle Hitchhiker Packaging

Overview

 

ADM partnered with Wynalda Packaging to design a bottle hitchhiker for Jim Beam, one of the world’s most iconic bourbon whiskey brands. The hitchhiker hung from the neck of their 1.75-liter bourbon whiskey bottle and held a collapsible cooler as a promotional gift. This eye-catching packaging not only stood out on the crowded liquor aisle but also incentivized purchases by offering customers a free, practical gift with every bottle.

FEATURES

SPECIALTY COATINGS

STRUCTURAL DESIGN

DURABILITY

Structure & Materials

 

The hitchhiker was engineered as a straight tuck carton with a fifth-panel hang tab designed to securely attach the box to the bottle’s neck. Constructed from 24pt SBS, the packaging offered the strength and durability required to support the weight of the cooler, ensuring the hitchhiker remained intact throughout shipping and handling.

 

 

Printing & Coating

 

For additional promotional purposes, the hitchhiker was printed using four-color process. An overall gloss coating was applied for a sleek, polished look, while a spot dull varnish provided subtle contrast, accentuating specific details in the design. This combination of finishes elevated the overall presentation, reinforcing Jim Beam’s premium image.

Conclusion

 

This smart packaging solution allowed Jim Beam to include a substantial promotional item without significantly increasing the footprint of their packaging. The compact design takes up roughly the same space as the bottle alone—both in transit and on the shelf—yet adds considerable value to their product and enhances the consumer experience.

By combining strategic design, durable construction, and expert printing, we helped Jim Beam captivate consumers and drive sales in a competitive market.

Planning a limited-edition release or seasonal gift promo? Let’s design packaging that grabs attention and leaves a lasting impression. Get in touch with us today.

 

Hornitos Tequila Folding Carton Gift Packaging

Hornitos Tequila Folding Carton Gift Packaging

CASE STUDIES

Hornitos Tequila Folding Carton Gift Packaging

Overview

 

ADM partnered with Wynalda Packaging to develop a limited-edition margarita gift set for Hornitos Tequila, featuring a 750ml bottle of Plata tequila and a branded margarita glass.

As part of the Hornitos “Artist Edition” series, the packaging needed to showcase original artwork from a real artist while delivering durability, protection, and a premium shelf presence.

FEATURES

SPECIALTY COATINGS

FLUORESCENT INK

DURABILITY

Structure & Materials

 

To ensure strength and stability, we used 28pt SFI®-certified SBS, designed with a reinforced auto-lock bottom and double tuck closure. A gusset tuck with a tongue lock created clean, rolled edges and strong, secure corners.

Dual window cut-outs were added to highlight the tequila bottle and glass within. For internal protection, we engineered a custom insert made from 12pt SFI®-certified SBS laminated to E-flute, providing both product security and a premium appearance.

 

 

 

Printing & Finishing

 

The exterior of the box was printed with four-color process, plus a fluorescent yellow PMS color and Hornitos’ signature green PMS color for vibrant branding.

To elevate the tactile experience, we applied a combination of specialty coatings, including a dull varnish, spot gloss UV, and a reticulating coating, creating rich texture contrasts.

The interior insert was printed with a single PMS color and finished with a matte varnish for a clean, complementary look.

 

Conclusion

 

The final packaging successfully combined strength, style, and artistry, bringing the “Artist Edition” vision to life with a bold, gift-worthy presentation that celebrates both the product and the creative spirit behind it.

Planning a limited-edition release or seasonal gift promo? Let’s design packaging that grabs attention and leaves a lasting impression. 

Get in touch with us today.

 

 

Soft-Touch Boxes for Fab CBD

Soft-Touch Boxes for Fab CBD

CASE STUDIES

Soft-Touch Boxes For Fab CBD

The Challenge

 

Fab CBD, a premium hemp product brand, sought to enhance the sustainability of their packaging without compromising its luxurious look and feel. Their existing folding cartons were made from paperboard with a soft-touch laminate, which offered a rich texture and sophisticated aesthetic. However, the laminate contained plastic, reducing the cartons’ recyclability. Fab CBD needed a solution that would maintain the high-end finish that the soft-touch laminate provided while eliminating plastic to align with their sustainability goals.

FEATURES

SPECIALTY COATINGS

SUSTAINABILITY

DURABILITY

The Solution

 

Wynalda Packaging developed an innovative solution that met both the sustainability and aesthetic requirements. Instead of using soft-touch laminated paperboard, we transitioned to a standard 18pt SBS paperboard and used soft-touch coating to achieve the desired texture.

 

 

 

While a single layer of soft-touch coating provides a smooth, refined finish, it doesn’t quite match the rich, tactile feel of a laminate. To truly replicate that premium texture, we applied the soft-touch coating twice, using a second pass on press. The result was a remarkably luxurious tactile experience, virtually indistinguishable from a laminate, but without the plastic film.

To further enhance the sustainability of this project, we used an aqueous soft-touch coating rather than a UV coating. This water-based alternative reduces the emission of volatile organic compounds (VOCs) during drying and is more biodegradable and recyclable, making it a smarter, more eco-friendly choice.

We utilized this technique across Fab CBD’s product lines, ensuring consistency. Eachbox was printed with one of Fab CBD’s signature PMS colors, corresponding to the specific product line, and complemented with black accents for a polished and cohesive look.

 

 

 

The Results

 

The redesigned packaging successfully maintained Fab CBD’s premium aesthetic while reducing the environmental impact.

Want to explore innovative packaging solutions for your product? We are always happy to help. Speak with a packaging expert today!

Brushed Metallic Paper Boxes

Brushed Metallic Paper Boxes

CASE STUDIES

Brushed Metallic Folding Carton

Project Overview

Wynalda Packaging collaborated with IT Works, an industry-leading beauty and nutrition brand, to develop a premium secondary packaging solution for their body gel. The design was expertly crafted to replicate the sophisticated appearance of brushed metal, reflecting the luxury and quality of the product inside.

FEATURES

 

SPECIALTY COATINGS

 

METALLIC

 

DURABILITY

Structure and Material

 

We created an auto-bottom top tuck folding carton, tailored to securely hold the bottle of body gel. Constructed from 18pt MPE, the material’s shiny metallic base served as the perfect canvas for creating a high-end, brushed metal look.

 

 

 

Brushed Metal Effect

To achieve the desired “brushed metal” effect, we employed an innovative combination of two specialty coatings: reticulating varnish and dull varnish. The reticulating varnish provided a subtle texture in specific areas, creating contrast with the smoother finish of the dull varnish applied to the rest of the surface. This interplay of textures brought depth and realism to the metallic base, producing a stunning brushed metal effect that captivates attention and exudes elegance.

 

Printing

 

The box’s design was intentionally minimalistic to highlight the luxurious brushed metal finish. We applied two hits of white ink to mask the metallic sheen in the areas where the text and design elements were then printed using crisp black ink. This approach allowed the brushed metal effect to take center stage, reinforcing the product’s premium positioning.

 

 

 

 

Conclusion

 

This project merges innovative techniques and thoughtful design to create packaging that enhances brand identity and product perception. The brushed metallic folding carton for IT Works exemplifies sophistication, leaving a lasting impression on consumers while effectively communicating the product’s premium quality.

Want to explore innovative packaging solutions for your product? We are always happy to help. Speak with a packaging expert today!

 

Rigid Drawer Boxes With Layered Windows

Rigid Drawer Boxes With Layered Windows

CASE STUDIES

Rigid Drawer Boxes With Layered Windows

Overview

 

In collaboration with Cinco Design, we developed a distinctive and engaging packaging solution for VSSL, a high quality outdoor gear brand.

The packaging was designed to hold a compact critical supplies kit, with a focus on both functionality and aesthetic appeal.

The solution consists of three components: an outer slip case, a rigid tray, and a cleverly engineered paperboard insert.

FEATURES

WINDOWING

SUSTAINABILITY

DURABILITY

Outer Slip Case and Paperboard Insert

 

The outer slip case is a tuck-top folding carton with an open bottom, allowing the rigid tray to slide inside.

What makes this packaging truly stand out is the series of layered cutouts incorporated into both the slip case and the paperboard insert. The front of the sleeve has a cutout revealing the insert beneath it, which features three additional layers, each with its own cutout. This layered design creates a striking illusion of multiple sleeves encasing the box, while offering product visibility.

To achieve this effect cost-effectively and sustainably, we folded a single piece of paperboard multiple times, forming layers. The result is a design that delivers depth, dimension, and both visual and tactile intrigue, while minimizing material usage and production costs.

 

 

Both the outer sleeve and the insert are crafted from 0.018 KraftPak, chosen for its strength and eco-friendly qualities.

The material is printed using four-color process, plus two hits of white ink, and finished with a dull varnish on the printed areas. To maintain a natural, earthy aesthetic, most of the KraftPak is intentionally left unprinted.

Rigid Tray

Inside the sleeve is a rigid tray, providing the package with essential structural integrity. Constructed from 0.042 kraft chipboard, the tray aligns with the natural, sustainable theme of the overall design. It is wrapped in 80# text paper, printed using four-color process and coated with a dull varnish for consistency across the entire package.

 

 

Conclusion

This packaging solution balances innovation, aesthetics, quality, and sustainability to create a visually striking and functional package that reflects VSSL’s brand identity.

Want to explore innovative packaging solutions for your product? We are always happy to help you brainstorm ideas and troubleshoot challenges. Speak with a packaging expert today!