Secondary Packaging for Maker’s Mark Wood Finishing City Series

Secondary Packaging for Maker’s Mark Wood Finishing City Series

CASE STUDIES

 

Secondary Packaging for Maker’s Mark Wood Finishing City Series

Project Overview

ADM partnered with Wynalda Packaging to develop secondary packaging for the Maker’s Mark Wood Finishing City Series — exclusive New York and Sydney editions featuring cask-strength, locally inspired bourbons available only in their respective airports. The packaging was designed to reflect the premium nature of the collection while creating strong shelf presence for travelers seeking a unique, destination-specific offering.

FEATURES

CUSTOM PANTONE COLORS

DULL VARNISH

EMBOSSING

Structure & Materials

The package is constructed from 24pt SBS, featuring an auto-bottom folding carton with a gusset-tuck top and reinforced side walls to provide added strength and durability for the bottle during transportation and retail display.

 

Printing & Finishing

To maintain consistency with both the bottle design and the Maker’s Mark brand identity, the carton is printed using three Pantone colors: Maker’s Mark signature red, a custom black, and a custom cream background carefully color-matched to the bottle label. To reinforce the natural, wood-inspired aesthetic of the Wood Finishing Series, black graphics were used to create a tree-ring pattern across the top of the box, along with fine fiber detailing throughout the background to emulate the look of textured paper. A dull varnish was applied to enhance the organic appearance and provide a refined matte finish.

Embossing

Selective embossing was added to key text elements on the front panel to create depth, dimension, and a tactile, premium feel that elevates the overall presentation.

 

Conclusion

This packaging solution combines durable structure, refined print execution, and thoughtful finishing details to support the premium positioning of the Maker’s Mark Wood Finishing City Series. The result is a distinctive retail package that captures the craftsmanship and exclusivity of the collection while delivering a polished consumer experience.

Don Julio’s 1942 Tequila Gift Box

Don Julio’s 1942 Tequila Gift Box

CASE STUDIES

 

Don Julio’s 1942 Tequila Gift Box

Project Overview

ADM partnered with Wynalda Packaging to develop premium secondary packaging for Don Julio’s iconic 1942 tequila bottle as part of its 2025 holiday program. The goal was to create a visually striking carton that elevated shelf presence and positioned the tequila as a festive gift.

FEATURES

SPECIALTY COATINGS

COLD FOIL

DEBOSSING

Structure & Materials

The carton was produced using 28pt SBS C1S and engineered with an auto-lock bottom and tuck-top closure. This structure delivers exceptional strength and stability while supporting efficient assembly.

 

Printing & Cold Foil

To achieve a refined metallic aesthetic, cold foil was applied to the top half of the carton, then overprinted with a custom gold PMS color and finished with spot gloss. This layered approach created a foil effect that perfectly aligns with Don Julio’s signature branding. The bottom half of the carton was printed in Don Julio’s iconic brown using four-color process and finished with a dull varnish, delivering richness, contrast, and depth.

 

Debossing

Across the top half of the carton, a debossed groove pattern was incorporated to add visual and tactile interest. Extending across the box folds, the deboss required meticulous attention to detail and precise registration. Accentuated by the cold foil and spot gloss, the detail reinforces the carton’s luxurious look and feel.

 

Result

The finished package delivers a sophisticated yet festive, gift-worthy presentation that commands attention at retail while staying true to Don Julio’s iconic brand identity.

Cigarette-Style Perforated Boxes for AdvoCare

Cigarette-Style Perforated Boxes for AdvoCare

CASE STUDIES

 

Cigarette-Style Perforated Boxes for AdvoCare

Project Overview

AdvoCare, a premium dietary supplement brand, partnered with Wynalda to create retail packaging for their new powdered kombucha supplement, Harmony®.

The packaging had to securely hold 15 individual stick packs while delivering:

  • A convenient, user-friendly experience
  • A refined, high-end presentation
  • Strength and durability

FEATURES

SPECIALTY COATINGS

PERFORATION

CUSTOM SPOT COLORS

Cigarette-Style Perforated Box

 

To achieve these objectives, Wynalda Packaging designed a cigarette-style perforated box made from 24pt SBS. The design features an auto-lock bottom for added strength and fulfillment efficiencies, while a perforated flip-top lid allows consumers to store the box in their cupboard and easily remove one stick pack at a time. 

Inner Collar

 

To enhance the strength and maintain the box’s shape after opening, we added a three-panel inner collar that lines the front and sides of the box, forming an internal support wall that reinforces the structure and ensures a secure closure for the lid.

Printing & Coating

 

Color accuracy was critical for AdvoCare’s brand. The carton was printed using four PMS colors plus black, then finished with a soft-touch coating and spot gloss UV to achieve a refined, tactile finish.

 

 

The Result

 

The final result delivered on every objective, combining strength, aesthetic appeal, and functionality. AdvoCare was thrilled with the Harmony packaging and is now exploring the same design for other product lines.

Cold Foil Boxes for Don Julio

Cold Foil Boxes for Don Julio

CASE STUDIES

 

Cold Foil Boxes for Don Julio

Project Overview

ADM Group partnered with Wynalda Packaging to develop a premium secondary packaging solution for Don Julio’s iconic 750ml bottles of Tequila Reposado and Tequila Blanco.

The goal was to design a visually striking box that not only reflected the premium quality of the tequila but also aligned seamlessly with the branding of the bottle and label inside.

FEATURES

SPECIALTY COATINGS

WINDOW CUT-OUT

COLD FOIL

Structure & Materials

 

To deliver the strength and durability needed to support the bottle’s weight, we engineered a folding carton from 28pt SBS, featuring a reinforced auto-lock bottom structure and partitioned dust flaps to hold the bottle securely in place. A circle window cut-out allowed the elegant bottle design to remain visible, reinforcing shelf appeal and brand recognition.

Printing & Finishing

 

To complement the gold foil accents on the bottle’s label, we used cold foil printing to add a metallic sheen to key design elements on the box. The box was printed using four-color process plus a custom gold spot color over the foil to perfectly match the gold foil on the label. The box was finished with an overall matte varnish, providing a sophisticated look and feel.

Conclusion

 

The final result was a cohesive, eye-catching promotional package that elevated Don Julio’s brand while ensuring product protection and retail impact.

 

Custom Magnetic Closure Box With Waterfall Window

Custom Magnetic Closure Box With Waterfall Window

CASE STUDIES

 

Custom Magnetic Closure Box With Waterfall Window

Project Overview

 

Blue Force Gear, a leading manufacturer of lightweight, modular tactical gear, was looking to elevate the unboxing experience for their Trauma Kit. Previously packaged in a simple poly bag, the brand wanted a solution that offered stronger shelf presence, enhanced branding, and distinct packaging for each SKU.

To help Blue Force Gear meet these goals, Wynalda Packaging developed a premium straight tuck carton made of 18pt SBS.

FEATURES

SPECIALTY COATINGS

WATERFALL WINDOW

MAGNETIC CLOSURE DOOR

Waterfall Window

 

This carton featured a two-panel waterfall window to showcase the pouch color, as the kit is available in multiple colors. Using 7mm APET, the window was die cut and applied using pick-and-place technology to achieve the waterfall effect.

Magnetic Closure Door

 

Since much of the front panel space was occupied by the window, we added a door with magnetic closure, creating extra real estate for messaging and product details while maintaining product visibility.

Custom Hang Tab

 

For retail versatility, we added a custom-designed injection-molded hang tab.

 

 

Printing & Coating

 

The carton was printed using four-color process with the addition of Blue Force Gear’s signature PMS blue. A soft-touch coating added a sleek, matte texture, while spot gloss UV created eye-catching contrast on key design elements.

SKU Differentiation

 

To accommodate product differentiation, the contents of each SKU were printed directly on the packaging. For their customizable Trauma Kit SKU, a blank space was reserved on the back for a label detailing the customer-selected contents.

 

 

Conclusion

 

This solution delivered a substantial upgrade in both form and function, improving brand perception, enhancing SKU distinction, and offering an engaging unboxing experience that reflects the premium nature of Blue Force Gear’s products.