Cigarette-Style Perforated Boxes for AdvoCare

Cigarette-Style Perforated Boxes for AdvoCare

CASE STUDIES

 

Cigarette-Style Perforated Boxes for AdvoCare

Project Overview

AdvoCare, a premium dietary supplement brand, partnered with Wynalda to create retail packaging for their new powdered kombucha supplement, Harmony®.

The packaging had to securely hold 15 individual stick packs while delivering:

  • A convenient, user-friendly experience
  • A refined, high-end presentation
  • Strength and durability

FEATURES

SPECIALTY COATINGS

PERFORATION

CUSTOM SPOT COLORS

Cigarette-Style Perforated Box

 

To achieve these objectives, Wynalda Packaging designed a cigarette-style perforated box made from 24pt SBS. The design features an auto-lock bottom for added strength and fulfillment efficiencies, while a perforated flip-top lid allows consumers to store the box in their cupboard and easily remove one stick pack at a time. 

Inner Collar

 

To enhance the strength and maintain the box’s shape after opening, we added a three-panel inner collar that lines the front and sides of the box, forming an internal support wall that reinforces the structure and ensures a secure closure for the lid.

Printing & Coating

 

Color accuracy was critical for AdvoCare’s brand. The carton was printed using four PMS colors plus black, then finished with a soft-touch coating and spot gloss UV to achieve a refined, tactile finish.

 

 

The Result

 

The final result delivered on every objective, combining strength, aesthetic appeal, and functionality. AdvoCare was thrilled with the Harmony packaging and is now exploring the same design for other product lines.

Modular Rigid Box Packaging for TruDiagnostic

Modular Rigid Box Packaging for TruDiagnostic

CASE STUDIES

 

Modular Rigid Box Packaging for TruDiagnostic

The Challenge

 

TruDiagnostic, a leading health data company specializing in advanced biological age testing, needed a unified packaging solution for three distinct product versions: TruHealth, TruAge, and the TruDiagnostic Bundle. Their primary goals were to streamline their packaging across all versions while maintaining product distinction—all in a cost-efficient manner.

 

FEATURES

 

 

SPECIALTY COATINGS

 

 

COST EFFICIENCY

 

 

DURABILITY

Our Solution

 

Wynalda Packaging engineered a modular solution that streamlined production by using a single rigid box across all three product versions. Customizable paperboard sleeves and inserts provided the flexibility to differentiate each product, balancing cost efficiency with product distinction.

 

 

The solution included:

 

  • A rigid telescoping base-and-lid box crafted from .058 white-lined chipboard, wrapped in 80# text stock.
  • A custom O-sleeve made from 18pt SBS C1S, featuring vibrant 4-color printing, an overall dull varnish, and spot gloss UV to highlight brand elements.
  • A paperboard insert, also made from 18pt SBS C1S, printed in full color and finished with an aqueous gloss coating for a clean, professional look.

The Results

 

By standardizing the rigid box and allowing for interchangeable sleeves and inserts, this modular approach provided the flexibility to distinguish each product while capitalizing on economies of scale. It also streamlined inventory management and delivered a cohesive, elevated brand experience across all variants.

Ready to unlock packaging efficiencies that save time and costs? Connect with us today!