DNA Collection Kit Packaging for FamilyTreeDNA

DNA Collection Kit Packaging for FamilyTreeDNA

CASE STUDIES

 

DNA Collection Kit Packaging for FamilyTreeDNA

Project Overview

FamilyTreeDNA tasked Wynalda Packaging with designing and producing packaging for a DNA Collection Kit. The packaging needed to protect and hold the kit’s contents securely while presenting a high-quality, professional appearance and seamless unboxing experience.

FEATURES

SUSTAINABILITY

SPECIALTY COATINGS

PAPERBOARD INSERT

Structural Design

 

We designed a folding carton package consisting of three elements: a tray, an outer sleeve that slides over the tray, and an insert to hold the product in place inside the tray. We also incorporated a locking mechanism into the tray to stop it from sliding all the way out of the sleeve. All three elements were crafted from 28 pt SBS, providing a clean, white printing surface and sturdy structure and support for the kit’s contents.

Printing & Coating

 

The sleeve was printed with CMYK plus a custom PMS orange, and the entire tray was printed with that same PMS orange. The insert, as well as the background of the sleeve, was left unprinted, allowing the white stock to show through.

To achieve a premium look and feel, we applied a soft-touch coating on the sleeve with spot gloss UV added to enhance specific design elements. The tray was finished with a flood gloss UV coating, and the insert was finished with a flood soft-touch coating. We used a Cyrel plate to achieve precise spot gloss registration on the intricate details of the design.

Conclusion

 

The final product was a secure and aesthetically pleasing DNA Collection Kit that provided a premium look and feel. The combination of high-quality materials, specialty coatings, and meticulous printing ensured a professional, refined look that enhanced the unboxing experience and reflected the brand’s dedication to quality.

Cigarette-Style Perforated Boxes for AdvoCare

Cigarette-Style Perforated Boxes for AdvoCare

CASE STUDIES

 

Cigarette-Style Perforated Boxes for AdvoCare

Project Overview

AdvoCare, a premium dietary supplement brand, partnered with Wynalda to create retail packaging for their new powdered kombucha supplement, Harmony®.

The packaging had to securely hold 15 individual stick packs while delivering:

  • A convenient, user-friendly experience
  • A refined, high-end presentation
  • Strength and durability

FEATURES

SPECIALTY COATINGS

PERFORATION

CUSTOM SPOT COLORS

Cigarette-Style Perforated Box

 

To achieve these objectives, Wynalda Packaging designed a cigarette-style perforated box made from 24pt SBS. The design features an auto-lock bottom for added strength and fulfillment efficiencies, while a perforated flip-top lid allows consumers to store the box in their cupboard and easily remove one stick pack at a time. 

Inner Collar

 

To enhance the strength and maintain the box’s shape after opening, we added a three-panel inner collar that lines the front and sides of the box, forming an internal support wall that reinforces the structure and ensures a secure closure for the lid.

Printing & Coating

 

Color accuracy was critical for AdvoCare’s brand. The carton was printed using four PMS colors plus black, then finished with a soft-touch coating and spot gloss UV to achieve a refined, tactile finish.

 

 

The Result

 

The final result delivered on every objective, combining strength, aesthetic appeal, and functionality. AdvoCare was thrilled with the Harmony packaging and is now exploring the same design for other product lines.

Modular Rigid Box Packaging for TruDiagnostic

Modular Rigid Box Packaging for TruDiagnostic

CASE STUDIES

 

Modular Rigid Box Packaging for TruDiagnostic

The Challenge

 

TruDiagnostic, a leading health data company specializing in advanced biological age testing, needed a unified packaging solution for three distinct product versions: TruHealth, TruAge, and the TruDiagnostic Bundle. Their primary goals were to streamline their packaging across all versions while maintaining product distinction—all in a cost-efficient manner.

 

FEATURES

 

 

SPECIALTY COATINGS

 

 

COST EFFICIENCY

 

 

DURABILITY

Our Solution

 

Wynalda Packaging engineered a modular solution that streamlined production by using a single rigid box across all three product versions. Customizable paperboard sleeves and inserts provided the flexibility to differentiate each product, balancing cost efficiency with product distinction.

 

 

The solution included:

 

  • A rigid telescoping base-and-lid box crafted from .058 white-lined chipboard, wrapped in 80# text stock.
  • A custom O-sleeve made from 18pt SBS C1S, featuring vibrant 4-color printing, an overall dull varnish, and spot gloss UV to highlight brand elements.
  • A paperboard insert, also made from 18pt SBS C1S, printed in full color and finished with an aqueous gloss coating for a clean, professional look.

The Results

 

By standardizing the rigid box and allowing for interchangeable sleeves and inserts, this modular approach provided the flexibility to distinguish each product while capitalizing on economies of scale. It also streamlined inventory management and delivered a cohesive, elevated brand experience across all variants.

Ready to unlock packaging efficiencies that save time and costs? Connect with us today!